Individual solution for surface and profil grinding reciprocating or creep feed - The mono-base design of the multiLine models allows grinding widths (Z-axis) of up to 900 mm. The compact, steel base designed multiLine model is equipped with linear guides in all three axes. The feed axes Y and Z are driven via servo motors and ball screws. For machines up to 2,000 mm the table is driven via ball screw (KGT). For longer tables up to 6,000 mm a linear motor (LIM) is used.
The standard version of the multiLine comes with high-precision linear scales for positioning of the vertical axis. The direct drive grinding spindle with up to 37 kW guarantees optimal torque transfer. To meet your requirements this model can easily be customized through a large variety of available options like different types of overhead and table mounted dressing units for using Al-oxide or CBN/diamond grinding wheels.
The MACRO-SK is a grinding machine especially designed for machining the internal contours of stators, and it sets new standards in efficiency and precision for machining the internal diameter of stators. The machine concept of the Macro-SK enables the user to grind various types of stators on the machine, e.g. Gerotor and Geroller. The machine has two spindle arms when fully equipped. During grinding, these spindle arms are lowered in a vertical direction into a stack of stators that are clamped in a fixture. The vertical grinding direction proves to be a major advantage in this regard compared to other machine concepts, because the cooling lubricant is channeled specifically into the grinding gap, thus achieving larger grinding feed values. The grinding time, and thus the entire cycle time of the process are reduced by having higher grinding feed rates.
In response to the ever-increasing demands in the area of durability, precision and versatility, a new compact grinding machine, the NEO 5, was developed and built.
With the NEO 5, we can present our customers with another first-class product.
The NEO 5 is particularly characterised by the following features.
— -Compact space-saving design (9 m²)
— -All operations with one spindle (swivel range +95°/-90°)
— -Hard turning and milling
— -Hydrostatic bearing in the C-axis
— -Circular and axial run-out error less than 1 µm
— -Pitch accuracy ± 1 angular second
— -Linear drives in the X and Y axes (if selected)
— -Accuracies of up to IT0
— -Table continuous load up to max. 1000 kg
— -Newly developed control concept based on Siemens Sinumerik ONE
— -Simple and consistent operation, high availability through 3-stage fault management
— -Electronic maintenance book (guidance), documentation, online-helps
Our double-sided batch processing machine of the AC microLine® series meet the highest technological standards and requirements. Whether fine grinding and honing or lapping and polishing: With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the performance and process reliability you need to respond flexibly and economically to changing requirements - now and in the future. To increase throughput, manual as well as fully automatic standard handling systems can be optionally integrated into the basic machine; furthermore, we also realize customer-specific special solutions.
The Lapmaster Wolters Model 36 is the perfect size for engineering workshops, where flatness and finish are of prime importance over a wide range of component sizes. It is equipped with a 914mm diameter serrated lap plate, manufactured from Grade 300 grey cast iron to ISO 185(2005) as standard. Other plates can be supplied on request. The machine is self-contained and the rigid welded tubular section steel frame supports the reduction gearbox and drive motor and houses the abrasive compound system and the waste tank. Access to these is provided by lift off panels. The machine is intended for use with free abrasive compounds. A dispensing system, for use with water and diamond compounds etc., can also be fitted. Flatness of the machines lap plate, and consequently of the work, is controlled by adjusting the position of the conditioning rings relative to the lap plate track.
Flexible grinding machine for surface profile & creep feed grinding application. - The smartLine covers the entire spectrum of travelling table grinding machines. From simple reciprocation surface grinding through speed-stroke, slot and profile grinding all the way to creep-feed grinding. This machine concept solves every grinding task. The machine‘s versatile building block system is designed to allow almost any combination in table drive systems from belt drive to ball screw system in combination with table mounted and overhead dressing units to solve your specific grinding task.
The Kombi-version of the smartLine allows individual configurations all the way up to a complex creep-feed grinding machine. Grinding width, grinding height, type of drive and spindle power as well as all variations of dressing units from simple table-mounted dressing diamond to CD-grinding with a headmounted roll dressing unit as well as an automatic tool changer for grinding wheels and dressing tools can be selected to meet specific requirements.
The Lapmaster Model 48 is equipped with a 48 inch (1219mm) diameter lap plate. This is manufactured from Grade 300 grey cast iron to ISO 185(2005). It consists of individual segments bolted to a support plate. Outlets are provided to feed each conditioning ring via a track wire, with individual control valves. This system is designed so that a circulatory flow is established. The pump is capable of delivering far more compound to the outlets than is necessary. Excess compound is returned to the reservoir via a sloping drain tube. This together with the constant agitations provided by the stirrer minimises the tendency of the abrasive grains to settle out in the vehicle. The machine is intended for use with free abrasive compounds. A dispensing system, for use with water and diamond compounds etc., can also be fitted. Flatness of the machines lap plate, and consequently of the work, is controlled by adjusting the position of the conditioning rings relative to the lap plate track.
Unsere Pulver-Fördersysteme gehören zu den effektivsten Versorgungssystemen bei der Elektrostatischen Pulverbeschichtung.
Durch einen geringen Einsatz an Pressluft und niedrige Fließgeschwindigkeit in den zudem deutlich verkleinerten Förderleitungen kommt es zu einer Vielzahl von Verbesserungen gegenüber der herkömmlichen Pulverförderung.
Sehr genau einstellbare Fördermengen und schonende „luftarme“ Förderung des Fördergutes, dadurch geringste Ablagerungen in den Leitungen und keine Ansinterungen im Ansaugbereich. Die Vorteile: kurze Farbwechselzeiten und sehr lange Förderwege möglich.
The ecoLine linear model surface and profile grinding machines are comprised of a single steel base design. The longitudinal linear motor drive table with a max. speed of 60 m/min is its defining characteristic. Since 1999 hundreds of these travelling table machines have been delivered and are well established in the market.
The ecoLine model is available with a grinding area of 1,000 / 1,500 / 2,000 x 700 mm. The machine is equipped with linear guides in all three axes. The Y- and Z-axes are driven by servo motors and ball screws (KGT) while the longitudinal X-axis table is powered via direct drive linear motor.
The standard 11 kW grinding spindle can be upgraded up to 26 kW. A wide variety of available options like different types of dressing units provide customization capabilities for specific requirements.
Our double-sided batch processing machine of the AC microLine® series meet the highest technological standards and requirements for fine grinding and honing. With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you the optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the performance and process reliability you need to respond flexibly and economically to changing requirements - now and in the future. To increase throughput, manual as well as fully automatic standard handling systems can be optionally integrated into the basic machine; furthermore, we also realize customer-specific special solutions.
Our double-sided batch processing machine of the AC microLine® series meet the highest technological standards and requirements. Whether fine grinding and honing or lapping and polishing: With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the performance and process reliability you need to respond flexibly and economically to changing requirements - now and in the future. To increase throughput, manual as well as fully automatic standard handling systems can be optionally integrated into the basic machine; furthermore, we also realize customer-specific special solutions.
SpeedCore is a newly developed substrate for hobs. The increased hot hardness of the intermetallic cutting material allows for cutting speeds of at least 30 % higher compared with HSSPM4/ 14 hobs, resulting in shorter production times without sacrificing tool live and ocmplies with the demand of customers for easy handling and easier recycling. Combining the new SpeedCore substrate with a custom coating achieves top performance with easy implementation and high reliability.
Advantages
- Improved productivity of up to 70 %
- Process reliability (like HSS-PM)
- Easy to implement; also on older or unstable machines
- Regrinding and coating possible without problems
material:PM-HSS
material:cobalt
material:molybdenum
material:iron
These machines are capable of executing complex lapping routines while producing precise and repeatable results. These units, available for maximum component diameters of 51mm on the DL175, 114mm on the DL370, up to 170mm on the DL500, can lap a wide range of materials to very tight specifications. Excellent results have been obtained in the processing of a wide range of materials and components including glass, ceramics, crystals and ferrous materials.
The Lapmaster line of Dual-Lap machines are based upon a two-way & three way planetary concept designed to yield very precise and repeatable results.
Only the Inner and Outer Gears rotate allowing the carriers to move around the surface of the plates, whilst the top and bottom plate stay stationary. The larger DL500 and DL770 use a 3-way system, where the top plate, bottom plate and sun gear rotate.
Our AC microLine® series double-sided batch processing machine meets the highest technological standards and requirements for lapping and polishing. With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you the optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the necessary performance and process reliability to respond flexibly and economically to changing requirements - now and in the future. Furthermore, we also realize customer-specific special solutions.
The Macro-SI is the ultra-compact grinding machine of the Macro series.
With a dead weight of 6,000kg, it offers efficient vibration damping,
as well as the basis for high-precision surface grinding.
The Macro-SI achieves its full potential where small components, with high stock allowance, are to be manufactured in large series.
For this purpose, it can be loaded manually from the front as well as ideally integrated into your production line by means of side loading.
The machine is designed and manufactured by us to perfectly meet your requirements and is commissioned at your site.
With process support and individual software adaptations you get the complete service from first hand.
In addition, we offer you all the features and benefits of our larger models in the ultra-compact design of the Macro-SI.
The powerLine technology machines are specifically geared towards creep-feed grinding applications. Their mono-base design allows grinding widths (Z-axis) of up to 700 mm with a maximum spindle power of 105 kW. The compact, steel base designed powerLine model is equipped with linear guides in all three axes. All three axes (X, Y, Z) are driven by servo motors via ball screws (KGT). The standard version of the multiLine comes with high-precision linear scales for positioning of the vertical axis. The direct drive of the grinding spindle from 48 kW guarantees optimal torque transfer. Different measuring devices and CD (continuous dressing) units are examples of a wide variety of available options making it easy to customize the powerLine to your individual requirements.
This model is well suited for efficient, economical processing of circular workpieces via surface and step grinding operations. There is no lost time through deceleration, acceleration and reversal as with conventional reciprocation grinding. The grinding wheel remains in contact with the workpiece throughout the grinding process. Single workpieces can be located centrically on the table while multiple workpieces can be located concetrically to optimize table space utilization. A tilting table option allows grinding of chamfers or blade edges (i.e. circular blades), where the table can be tilted +/- 5 degrees. The high-precision rotary table is belt driven.
This machine is offered with the xpressCube SPS controls package. A software option is available for step grinding operations.
Benefit Overview
— Compact and robust machine design
— High productivity through continuous contact between wheel and workpiece
— High long-term precision
— Precision rotary table
— Easy to operate